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Glossary of Electronics Terminology

Technical language barriers are quite commonplace today, and most of us have been confronted with at least a few elements of such a barrier from time to time. Advances in technology, and the introduction of new or unfamiliar product areas, all require an expansion of our technical vocabulary if we are to communicate effectively. Hopefully, this edition of the Glossary will serve as a valuable reference for improved communications.

 
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TAB: Tape Automatic Bonding. The process where silicon chips are joined to patterned metal traces (leads) on polymer tape to form inner leads bonds and subsequently the leads are attached to the next level of the assembly, typically a substrate or board, to form outer lead bonds. TAB is the technique of interconnecting silicon with beam bonding as opposed to wire bonding.

TAB Component: An IC mounted on a TAB site.

TAB Tape Site or TAB Frame: An individual component mounting site on TAB tape.

TAB Tape: A polymer film with patterned metal traces or leads. It is only a temporary support that is almost completely removed during the transfer of the chip from the tape to the substrate. The TAB tape can be handled in continuous tape or slide carrier format.

Tackiness: The ability of solder paste to hold surface mount components in place after placement but before reflow soldering.

Tape-and-reel: Component packaging for placement via housing parts in cavities in a continuous strip. The cavities are covered by a plastic tape so that they can be wound in a reel for presentation to a component placement machine.

Tape Automated Bonding: (see TAB)

Tape Bonding: Utilization of a metal or plastic tape material as a support to a carrier of a component in a gang bonding process.

Tape Ball Grid Array (TBGA): A BGA package on a copper polyimide base like TAB, except TAB leads are replaced by an area array ball grid for interconnects. A stiffener is added to ensure flatness for the mass reflow assembly process.

Terminal: A metallic device used for making electrical connections.

Test Board: A printed circuit board deemed to be suitable for determining the acceptability of a group of boards produced with the same fabrication process.

Test Fixture: A device that interfaces between test equipment and the unit being tested.

Test Pads: Contact points on TAB tape, located outside the OLB window, that are used to facilitate testing and burn-in of the IC while it is in the TAB frame. Test pads remain with the discarded portion of the carrier after excising.

Test Pattern: A pattern used for inspecting or testing purposes.

Test Point: A specific point of access to an electrical circuit used for electrical testing purposes.

Thermal Conductivity: The property of a material that describes the rate at which heat will be conducted through a unit area of the material for a given period of time.

Thermal Cycling: A method used to induce stresses on electrical components by means of sequential heating and cooling in an oven. It is used in accelerated reliability testing.

Thermal Profile: A time versus temperature graph that displays the temperatures an assembly is subjected to over time in an oven during processes such as reflow soldering or the curing of adhesives, encapsulants, and conformal coatings.

Thermocompression Bonding: The joining of two materials without an intermediate material by the application of pressure and heat in the absence of electrical current.

Thermocouple: A sensor made of two dissimilar metals which, when heated, generate a small DC voltage used in temperature measurements.

Thermode: A set of blades or bars that are pulse-heated. A thermode is used to hold component leads in place and reflow solder them to bonding pads on a substrate during hot bar reflow soldering.

Thermoplastic: Polymer materials that can be repeatedly melted without significant change in their properties.

Thermosetting Plastic: Polymer materials that cure (irreversably polymerize) at specific temperature and time conditions.

Thixotropic Ratio: An indication of thixotropy as a ratio of viscosities at two different shear rates.

Thombstoning: A soldering defect in which a chip component is pulled into a vertical position leaving one side unsoldered.

Three Layer TAB Tape: Tape constructed with a conductive metal layer, typically 35 micron thick copper; a flexible heat resistant support layer, typically 125 micron thick polyimide; and an adhesive layer between the conductive layer and the flexible support layer. The polyimide thickness is not limited in the three layer tape manufacturing process because the openings in the tape are punched out rather than etched. The copper is usually tin or gold plated.

Threshold Limit Value: A guideline for the exposure of humans to solvents; it is expressed as a Time Weighted Average (TWA) of the parts per million of vapor in air.

Through Hole: A hole connecting the two surfaces of a printed circuit structure.

Tie Bars: Polyimide strips, or bars, connecting an inner ring at its corners to the remainder of the TAB tape site. Also referred to as suspenders.

Tinning: The process of coating metallic surfaces with a thin layer of solder.

Tip-to-Tip Dimension: With respect to component geometry, the distance between the ends of the leads on opposite sides of a component after excising and forming.

Tombstoning: The lifting of one end of a passive surface mount component during solder reflow caused by surface tension and unbalanced forces of solder wetting.

Torsional Strength: The torque required to separate adhesive bonded (and cured) materials and/or components.

Touch-Up: The identification and elimination of defects in a product.

Transistor: An active semiconductor device capable of providing power amplification. Transistors have three or more terminals.

Two Layer TAB Tape: This tape is constructed with a conductive metal layer, typically 35 micron thick copper, and a flexible heat resistant support layer, typically 50 micron thick polyimide. The support layer thickness is limited to 50 microns or less due to chemical etching limitations of the two layer TAB tape manufacturing process. The copper is usually tin or gold plated.

Type I Assembly: A surface mount assembly with surface mount components on one or both sides of the substrate.

Type II Assembly: A surface mount assembly with surface mount components on one or both sides of the substrate and through hole devices on the primary side.

Type III Assembly: A surface mount assembly with surface mount components on the secondary side of a PCB and through hole devices on the primary side.

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Ultra-fine-pitch: Center-to-center lead distances and conductor spacings of 0.010" or less.

Ultrasonic Cleaning: The use of ultrasonic energy along with a chemical solvent to clean a component or a PCB assembly immersed in solvent. Mechanical oscillation is introduced by the ultrasonic energy to facilitate cleaning.

Underfill: In flip chip applications, the material injected under the die after testing to ensure reliability. This material is particularly important for flip chips mounted on substrates with different CTEs than silicon, such as FR-4 and some ceramics.

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Vapor Phase Reflow: A solder reflow technique in which the solder joints are heated by the condensation of an inert vapor.

Vehicle System: The vehicle dissolves flux and imparts paste-like characteristics to solder paste.

Vias: Drilled holes in laminate that interconnect different layers of circuitry. Vias can be used for electrical connections or thermal dissipation.

Void: A cavity inside the solder joint formed by gases released during reflow or by flux residues entrapped before solidification.

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Waffle Pack: A matrix tray for holding bare die. Typically, waffle packs are 2" x 2" or 4" x 4." The pockets for die in waffle packs are typically designed for specific die sizes; they are not standardized.

Wave Cleaning: Cleaning a PCB by passing it through a wave of solvents (similar to the concept used in a wave fluxer or a wave soldering process).

Wave Soldering: A process in which many potential solder joints are brought in contact with a wave of molten solder for a short period of time and are soldered simultaneously.

Wetting Balance: An instrument used to measure wetting forces, and consequently, estimate solderability.

Wetting: The spreading of solder along the leads and pad to produce complete and uniform solder coverage.

Whisker: A metallic growth, needle-like in size, that appears on the surface of a PCB.

Wire Bonding: The use of fine wires to connect semiconductor packages to the next level of packaging. Wires are composed of gold or aluminum.

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X-ray:

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Yield: The ratio of usable parts at the end of a manufacturing process to the number of components submitted for processing.

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Z-Axis Conductive Epoxy: Refer to anisotropic conductive adhesive.

 
 
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