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Glossary of Electronics Terminology

Technical language barriers are quite commonplace today, and most of us have been confronted with at least a few elements of such a barrier from time to time. Advances in technology, and the introduction of new or unfamiliar product areas, all require an expansion of our technical vocabulary if we are to communicate effectively. Hopefully, this edition of the Glossary will serve as a valuable reference for improved communications.

 
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Dam Bar: A temporary part of the lead frame used to inhibit the flow of plastic during the molding process for molded carrier ring (MCR) and plastic quad flatpack (PQFP) components. The dam bar is removed prior to testing or placing the component because it is a part of the copper lead frame and thus shorts all of the leads together.

DCA: Direct Chip Attach. A chip-to-substrate connection intended to reduce the first level of packaging. Here, the silicon die is inverted and mounted directly to the PCB. Also referred to as chip-on-board technology.

Defect: Any nonconformance to specified requirements by a unit or product.

Deionized Water: Water that has been treated to remove ionized material.

Delamination: A separation between plies within the base material, or between the base material and the conductive foil, or both.

Dendritic Growth: The metallic growth between pads in the presence of moisture and an electrical bias.

Density: The weight of a material in relationship to its volume.

Device: An individual electrical circuit element that can't be further reduced without destroying its intended function.

Dewetting: A situation where a lead or pad was at one point in the soldering process wetted by the solder, but due to extended time or temperature, the presence of intermetallics, volatiles or other causes, has become withdrawn from the wetted surface.

Die Bonder: The placement machine for chips in a chip-on-board process line.

Die Bonding: The attachment of an integrated circuit chip to a substrate.

Die Sorter: Equipment that picks die from a wafer and presents them for their next process step. When used in reference to bare die placement machines, the die are presented for pick by the machine's placement nozzles.

Die: Integrated circuit chip as diced or cut from the finished wafer.

Dielectric: Nonconducting material used to encapsulate circuitry and in the manufacture of capacitors and printed circuit boards.

Diffusion: A material transport phenomena that occurs in solids, and is caused by the continual physical motion of atoms from one position to another. This results in the flow of material from regions of high concentraion to regions of low concentration.

Dilatant: Fluid characterized by an increase in viscosity with an increasing shear rate.

DIP Socket: A connector for a Dual In-Line Package, or one that has its leads in two parallel rows.

Direct Chip Attach : (see DCA)

Direct Chip Attach Module (DCAM): A component type developed by IBM® consisting of a small substrate with flip chips attached using the DCA process. This small substrate, or module, is now a component with solder pads on the bottom side that can be mounted to a board using conventional surface mount processes.

Dispersants: Organic and inorganic phosphates and polymers used in aqueous cleaning to assist in the removal of insoluble particles.

Double-Sided Assembly: A fully assembled PCB with components on both sides of the substrate.

Downtime: The period in which equipment is not producing product owing to maintenance or failure.

Dross Content: A measure of the cleanliness of solder powder.

Dross: Any oxide or other contamination formed on the surface of molten solder.

Dry Film Photoresist: Solid photoresist applied to a surface by lamination of prefabricated film.

Dual In-Line Package (DIP): A package with two rows of leads extending at right angles from the base with standard spacing between the leads and row. This package is intended for through hole mounting.

Durometer: The measure of rubber or plastic hardness, as with the squeegee blade.

Dynamic Flex: A flex circuit in constant motion, for example, in a printer head.

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Elastomeric: A material that at room temperature can be stretched repeatedly to at least twice its original length, and upon release of the stress, will return with force to its approximate original length. A rubber band is an example.

Electro-Deposit Copper: Copper used in manufacturing TAB tape. From a sputtered seed layer of copper, the copper is electroplated (grown) to a desired thickness, typically 1 ounce or 1.4 mils thick. The copper is usually grown on a base material, and is separated from this material upon completion of the deposition process.

Electrode: A conductor through which a current enters or leaves an electrolytic cell, vacuum tube, or any nonmetallic conductor.

Electroless Plating: Deposition of metal (without any external electric current) by an exchange reaction between metal complexes in the solution and the metal being coated.

Electroplating: A method of electrically depositing metals of very precise compositions and thicknesses onto a base metal.

Electrolytic Corrosion: Corrosion by means of electrochemical action.

Electromigration: The electrolytic transfer of metal from one conductor to another conductor separated from the first conductor by a dielectric medium.

Electronic Packaging: The technology of interconnecting semiconductor and other electronic devices to provide an electronic function.

Electroplating: Deposition of metal onto a cathodic surface by passing DC current into an electrolytic solution.

Emissivity: The ratio of the radiant energy emitted by a source to the radiant energy of a perfect radiating surface (black box) having an equivalent surface area with all other relevant conditions being the same.

Emulsion: A stable mixture of two or more immiscible liquids held in a suspension by small percentages of emulsifiers.

Encapsulant: The material used to cover COB devices to provide mechanical protection and to ensure reliability, typically an epoxy.

Encapsulation: The sealing or covering of an element or circuit for the purpose of mechanical and environmental protection.

Epoxy Resin: A material that forms straight chain thermoplastic and thermosetting resins. Expoxy resins have excellent mechanical properties and good dimensional stability.

Epoxy: A thermosetting polymer containing the oxirane group.

Eutectic: The minimum melting point of a combination of two or more materials. The eutectic temperature of an alloy is always lower than the melting point of any of its individual constituents. The eutectic temperature is the particular temperature at which the eutectic occurs. Eutectic alloys, when heated, transform directly from a solid to a liquid and do not show any pasty regions. For example, eutectic solder paste has a composition of 63% tin (Sn) and 37% lead (Pb), and has a eutectic temperature of 183ºC.

Excising: Cutting component leads free from the remainder of the package to prepare the component for forming or placement.

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Failure: The temporary or permanent functional impairment of a component or device caused by physical, mechanical, chemical, or electrical damage.

Fiducial: A specific mark incorporated in the circuit artwork and used by machine vision to identify artwork orientation and location.

Filler Materials: Ceramic or metallic particles used to modify the properties of polymers.

Fillet: A smooth, concave junction where two surfaces meet. The quality of a solder fillet determines the strength of the joint.

Fine Pitch: Surface mount components with a lead pitch of at least 50 mils. Fine pitch is more commonly used to refer to components with a lead pitch of 25 mils or less. These packages usually require vision assistance for accurate placement.

Fixture: A device that interfaces the PCB to the process machine center(s).

Flat Pack: An integrated circuit package with leads on two or four sides. The leads on these packages are either gull wing or flat, and have standard spacing. Packages with a lead pitch below 50 mils are referred to as fine pitch packages.

Flex Circuits: Flexible printed circuit boards made using thin polyimide or polyester film with copper circuitry on one or both sides of the flex. Flex circuits can be single or multilayer.

Flip Chip Attach (FCA): (see DCA)

Flip Chip: Any packaging scheme in which the active circuitry of an IC is placed facing the surface of the substrate. So A leadless structure which is designed to electrically and mechanically interconnect to the circuit by means of an appropriate number of bumps located on its face which are covered with a conductive bonding agent. Examples are flip TAB and C-4.

flip chip interconnection: In this process, the bumped device is mounted to the substrate active side down. The technique is called "flip chip" because the active circuitry faces down instead of up, as in the case of wire bonded devices.

Flip TAB: A mounting configuration for a TAB component where the active circuitry of the IC is placed facing the surface of the substrate.

Flood bar: A device on a stencil-printing system that drags solderpaste back to the starting point after the squeegee has made a printing stroke.

Fluorocarbon: The liquid vaporized in Vapor Phase reflow soldering.

Flux Activation Temperature: The temperature at which flux is active enough to remove oxides from the metals being joined.

Flux Activity: The efficiency of a flux to promote the wetting of a surface with molten solder.

Flux Characterization: Tests performed to determine the properties of fluxes and flux residues.

Flux Residue: A flux-related contaminant present on or near the surface of a solder connection.

Flux Solder Connection: A solder joint with entrapped flux, causing high electrical resistance.

Flux: A chemically- or physically-active formulation capable of cleaning oxides and enabling wetting of metals with solder.

FMEA: Failure Mode and Effects Analysis. An FMEA can be described as a systemized group of activities intended to: 1) Recognize and evaluate the potential failure of a product/process and its effects, 2) identify actions which could eliminate or reduce the chance of the potential failure occuring, and 3) document the process.

Foot Angle: The angle of the lead foot after lead forming with respect to the plane defined by the bottom of the component.

Foot Length: The part of the component lead that comes in contact with the bonding pad on the substrate.

Footprint: The pattern on the printed circuit board to which the leads on a surface mount component are mated. Also called a land or a pad.

Functional Test: The electrical testing of an entire assembly that simulates the intended function of the product.

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Gang Bonding: A process in which multiple mechanical or electrical bonds are made by means of a single stroke of a bonding tool.

GelPak: A matrix tray style feeder without pockets, that consists of a tacky gel over a mesh. The components are placed in a regular array on the tray and are held in place by the tacky gel. When picking components, vacuum is applied through the bottom of the tray, pulling the gel through the mesh and releasing the die.

Glass Fabric: Glass yarns woven in a specific pattern.

Glass Transition Temperature: The temperature above which a polymer loses its properties of glass and behaves as an elastomer. Glass transition temperature is characterized by a decrease in elastic modulus and an increase in CTE.

Golden boy: A component or assembly tested and known to function to spec, then used to test other units via comparison.

Green Strength: The strength of a substance, joint, or assembly before it has been cured.

Ground Plane: An electrically-conductive plane in a multilayer circuit that connects a number of circuit elements to grounding electrodes.

Gull Wing Lead: A lead configuration, usually found on small outline packages, where the leads are bent. The end view of these packages resembles a gull in flight.

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Halide: Compounds containing fluorine, chlorine, bromine, iodine or astatine. They may be part of a flux system (as activators) and, as corrosives, must be removed.

Halide Content: The ratio of the mass of free halides to the mass of solids in a flux, expressed in mass percent of free chloride ions.

Halo: A bright or dark ring around a drop of molten solder on a flat surface.

Hard water: Water containing calcium carbonate and other ions that may collect on cleaning equipment interiors and cause clogging.

Hardener: A chemical added to a resin to advance curing, i.e., a curing agent.

Heat Treating: A process that uses precise heating and cooling of metals after stamping and forming in order to optimize internal stresses and spring properties.

Hermetic: The sealing of an object so it is airtight.

Hot Bar Soldering: A process in which a heated bar simultaneously solders all the leads of a device to the pads on a PCB.

Hot Gas Reflow: A solder reflow process that uses a heated gas, including air, as the mode of heat transfer.

Hydrophilic Solvent: Refer to "polar solvent."

Hydrophobic Solvent: Refer to "nonpolar solvent."

 
 
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