Technical
paper about Stencil Design
This is a technical paper about:
Aperture Size vs Pad Size, Aperture Shape, Stencil Thickness,
Adhesives Printing, Stencil Manufacturing Method, Stencil Thickness,
Aperture Design, etc.
Fiducial
Mark Design Guidelines These guidelines are intended to provide a generic outline
for the design and layout of circuit pattern recognition marks,
commonly called Fiducial Marks.
The guidelines adhere to design rules standardized by the Surface
Mount Equipment Manufacturers Association and are supported by
IPC.
Volume
Assembly Qualification for 0201 Packages In this work, a QV is designed for 0201 packages including
more than 5,000 locations for 0201s and 1,400 locations for 0402
components, with the pad-to-pad spacing for 0201 components ranging
from 0.010, 0.008 to 0.006".
No-clean solder pastes and 0201 components from several different
vendors are evaluated.
Detailed studies are carried out on important process parameters,
including solder paste printing, component pick-and-place and
reflow.
Based on this study, 0201 capacitors show a higher defect level
than that of 0201 resistors, and solder pastes with higher tackiness
exhibit a lower defect level for 0201 assembly.
Causes
and Cures of Tombstoning Chip Components A tombstone-sometimes called a Manhattan skyline, crocodile,
leaning tower or space rocket-is a chip component that has partially
or completely lifted off one end of the surface of the pad. Tombstones
may be caused by solderability variations on terminations; volume
of paste; surface area of pad; variations in thermal demand of
pads; solder mask thickness; paste under parts; limited placement
force; and nitrogen usage.
Suggestions for layout
of "rat-bite" breakaway tabs PCBs held together with breakaway tabs to make handling, placement and soldering easier and more efficient.
Boards are snapped apart at the end of processing. (Also look
at V-Scoring)
What does X-ray inspection
of hidden BGA solder joints reveal? An X-ray image is generated by different X-radiation absorption of various
parts of the object. Simply spoken, these absorption
differences are due to variations in density or
thickness of the object.
For solder joints, mainly the thickness (or shape)
is of interest. The longer the path of the radiation
through a part of the object, the darker this
part appears in the image.
The benefits of v-scoring (Pocket Guide
to Excellent V-Scoring) Since you are a very busy engineer, operator or manager
involved in many other important areas, we offer this concise review
of the fundamentals of v-scoring, that will produce the accurate
and functional product that you desire. By Phil Altomare, Jr. and
Mark Simmons.
About
ESD (Everything You Ever Wanted to Know About Air ionization). ESD is a multi-step event. Charge is generated, typically
triboelectrically, accumulating on some object. At some later time,
a discharge occurs. Ionizers prevent problems that would occur in
few seconds or longer from the time of generation of charge to the
discharge.
Soldering to Gold over
Nickel surfaces. There are many things that can go wrong when soldering
to gold plate over nickel surfaces.
First of all, we know that gold and solder are not good friends,....
Process Parameters Wave soldering. In this article you will find some basics to start /
check the Parameters for a wave soldering machine. You will also
find and a explanation of the technical vocabulary such as "Dwell
time, Solidification time and wetting time.
Technical paper about Printing of SMT Adhesives The printing technique has become popular. This technology
is very well known from solder paste printing.
The major driving force is the higher throughput of this application
method. More over, a new printing technique with thick stencils
allows depositing of glue dots with different diameters and different
heights.
Metal
Stencil Overview. A definite learning curve exist when ordering the stencil
for a printing process. When familiarization with its technologies
helps produce desired results, the stencil becomes a constant in
an otherwise variable assembly operation.
The
Benefits of a Ramp-to-Spike Reflow Profile. The issue of reflow profiling has been and continues
to be a hot topic.
Questions ranging from Why Profile? to How To Profile? to How Can
I Better Profile? continue to proliferate.
This paper shall discuss the appropriate guidelines and troubleshooting
methods for reflow profiling, and in particular shall focus upon
the advantages of newer-style reflow ovens and the benefits of implementing
the linear ramp-to-spike profile.
Minimizing
defects on board assemblies by reflow profile adjustments. Obviously, the soldering profile created in the reflow
oven is one of the most important factors in determining defect
rates in the SMT manufacturing process. To gain or to maintain a
good process realising the necessarily high yield, board assemblers
have to look carefully and eventually optimise plenty of adjustments.
What
is Nitrogen? The nitrogen content of the air we normally breath in
is around 78 %, making it the main constituent of air.
The fact that nitrogen is a chemical element was discovered relatively
late in the history of science, mainly because, under normal laboratory
conditions, it is a an element that is inert to most chemical reactions.
Matte-surface
solder masks reduce solder ball defects. This article provides a short description of the Influence
of surface liquid photoimageable solder masks on the number of solder
balls remaining on printed circuit boards) processed with no-clean
flux).
Achieving Long-term stability in the SMD placement Process. This article provides a short description of the MCT
process, together with the essential fundamentals of placement accuracy.
It then introduces a special calibration method which allows for
placement accuracy testing to help meet today's pressing market
demands.
Flip
chip interconnect Until recently, controlled collapse chip connection bump
technology, developed in the late 1960s, provided a reliable interconnect
for high-performance, leading-edge microprocessors. As device and
wafer fabrication methods have progressed, however, evaporative
bump technology has been increasingly unable to meet product demands.
Electroplated bump technology, while not new, has emerged as one
of the most desirable options currently available to meet increased
interconnect requirements.
Nitrogen
in refow Nitrogen is used in reflow soldering to drive out the
oxygen from the soldering chamber. This prevents the solder pads
and component terminals to oxidise during reflow of the solder paste.
The information contained
in these Technical Bulletins is based on data considered accurate.
No warranty is expressed or implied regarding the accuracy of
this data. Liability is expressly disclaimed for any any loss
or injury arising out of this information or use of any materials
designated.